Both of these technologies allow composite body panels to meet
or exceed all automotive paint performance specifications and traditional
steel defect levels.
UV Sealer and Tough Class A have dramatically improved the paintability
of composites in those paint shops that have converted to one or
the other process. We are seeing US automakers convert to these
technologies with impressive results - upwards of a 90 percent reduction
in paint defect levels. These new technologies are exciting to the
composites industry because they eliminate obstacles that prevented
full-scale composites use. There will be few limitations for future
composites use in the automotive industry.
Composites appeal to automakers for a great variety of reasons.
Their lighter weight, yet extreme toughness make them ideal for
many applications and reduce the overall weight of the vehicle significantly.
In addition, composites are rust-free, dent-resistant, and provide
for great styling flexibility. However, composites previously offered
painting challenges that were difficult for automakers. Composites
were much more susceptible to minor variations in the paint shop
and factors such as humidity levels, minor temperature changes,
etc., affected the finished painted composite surface. These factors
often limited composites applications in automobiles and trucks,
to such items as truck boxes, steps, gates, etc.
The industry's new technologies allow automaker paint shops to
treat composite parts similarly to steel. With the ease of paintability
being addressed, composites are being seen in broader, paintable
applications: on the Ford F-150 Supercrew fenders and the Lincoln
Aviator front fenders, for example. We believe within the next five
years, we'll continue to see composites used for more and more painted
vehicle parts than ever before.
For the future the industry is working toward continued improvements,
including conductive composites that will eliminate the need for
additional conductive primers, more elastic sealers that will be
more chip/damage resistant, and lighter weight, lower density composites
that will offer greater weight/mass savings for tomorrow's vehicles.
Our biggest challenge for the immediate future is adjusting to
many of the OEMs' intention of converting to a powder prime process.
We, the composites industry, have begun to counter this new variable
with new technologies that will process transparently through the
powder prime process.
The success of these technologies is through the cooperative works
of OEMs as well as the US-based Automotive Composites Alliance (ACA),
which is supported by molders, and resin, tooling, primer/sealer,
equipment, glass, and other suppliers in the value chain.