Exploring the: Powder Coating Zone
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Powder Coating Clinic: Powder in Layers
Q. We are in the process of designing a new powder system for aluminum extrusions and building panels. Our current system uses a six-stage dip pretreatment process and a three-layer liquid paint process (prime, color coat, clear coat) that meets AAM...
Powder Coating Clinic: Making Powder Lines More Profitable
Q. We run a job shop powder coating operation with a conveyor system that runs at around 4 to 6 fpm, depending on what product is hung. We are putting through a lot of work, but our profits are not great. Can you suggest how to improve the efficienc...
Powder Coating Clinic: Avoiding Rust on Parts
Q. We apply lighter colors of powder to our ticket machines for parking lots.
Powder Coating Clinic: Masking for Logo Design
Q. We are powder coating stainless steel water bottles for our company. For our logo, we would like to use a vinyl sticker or decal before powder coating. After the coating is applied, we want to peel the vinyl off to achieve a stainless steel logo ...
Powder Coating Clinic: Discoloration of Metal-Flake in Powder
Q. We have a metal-flake silver powder color that we use regularly. If the surface is abraded with a Taber wheel—or even a pencil eraser—it darkens significantly in the abraded area. We even have this problem when our parts scrape against cardboard ...
Powder Coating Clinic: Measuring Film Thickness before Cure
Q. How can I tell if the powder film build is thick enough before I cure the powder coating? We coat a lot of square footage and we need to control our cost. We often put on too much powder to avoid light coating. I need to know what my uncured film...
Powder Coating Clinic: Sanding for Repair
Q. We sand aluminum die-cast parts that have minor defects in the powder coating before recoating them. The small areas of dirt, metal blemishes, fibers or similar particles are sanded using 120-grit sandpaper on an orbital sander. After recoating t...
Parts Cleaning Clinic: Brass Cleaning
Q. How do I clean brass to be powder coated?
Powder Clinic: Fillers for Powder Coating
How do you choose the right filler for your powder coating process?
Powder Clinic: Powder Coating Small Parts
Parts vary in size and shape, making it difficult to find "the best" process for painting small pieces.